What is carton flow rack actually used for?

Case and piece picking. Cartons ride gravity wheel beds so the next unit advances to the pick face automatically, cutting walking time and keeping the line organized as SKU counts climb.

How is it different from static shelving?

On static shelving, a picker reaches into the bay and someone has to physically face the product afterward. Carton flow feeds from behind and presents at the front, so rotation is automatic and the pick position never moves.

Do soft or lightweight cartons flow reliably?

Full-width wheel beds handle mixed and flimsy cartons far better than spaced roller tracks. If your cases vary in stiffness, that's the specification we'll recommend, and we test travel with your actual cartons at installation.

Can carton flow drop into racking we already own?

Frequently. Wheel beds and track can go into existing bays when frame depth and beam spacing allow it. We verify your current profile first and convert only the bays that fit.

How do you handle a seasonal peak when we need more positions for a few months?

We size the base system for normal operations and can price temporary or add-on positions separately for peak season, so you are not carrying idle steel the other nine months of the year.

What does a carton flow rack project in Dayton typically cost per pallet position?

It depends on beam capacity, height, and how deep you store, which is why the quote is itemized and the layout shows a position count. Comparing cost per position across two configurations on your own floor plan is the only honest way to answer it.

Carton Flow Rack system inside a Ohio warehouse

Dayton, Ohio

Carton Flow Rack Layouts for Dayton, OH

Name: Cincinnati Pallet Racks - Dayton
Address: 2345 Ashland Ave., Cincinnati, OH, 45206, US
Telephone: (513) 957-3017
Price range: $$

A lot of the calls we get from Dayton start with pickers walking more than they pick because the face is never stocked. Carton flow racking usually fixes it, because it changes how much of a Wright Brothers area business parks floor plate is actually available to store product without moving a wall.

Given the value of lane widths set from your case list, not a standard bay, we model this against a second configuration on the same Dayton floor plan so density and access are numbers you can compare. Free to see, no obligation to order, and the carton flow rack numbers are yours either way. Call (513) 957-3017 about your Dayton industrial corridor building.

(513) 957-3017

Why Dayton Warehouses Work With Us

No two buildings near the Dayton industrial corridor carry the same combination of clear height, aisle width, and floor loading, which is why we draw every Dayton layout to the site instead of pulling one off a shelf.

Since 1997 we have supplied aerospace suppliers, automotive components, and 3PL operations across Dayton and the surrounding area through Warehouse Equipment & Supplies Co. The consult up front, where we talk through fastest-moving SKUs placed at the golden pick zone, is why the first layout is usually close to the final one.

One number reaches the people who did the work, whether that is a carton flow rack revision during design or a replacement upright for a Springboro Pike site three years out.

Free warehouse consultation

CAD layout with position counts

Installation by trusted installation partners

Operations We Rack Around Here

Nearby areas we work in regularly include the Dayton industrial corridor, Wright Brothers area business parks, Springboro Pike.

Aerospace suppliers

Automotive components

Regional distribution

Industrial machining

Carton flow rack with gravity wheel beds and case lanes

Carton flow shelving in use on a warehouse pick line

How Carton Flow Rack Works

Cases advance to the picker instead of the picker hunting for cases.

Inclined wheel beds

A full-width wheel bed or roller track sits on a slight incline inside a standard bay, so cases move forward under their own weight without power.

Pick from a fixed position

The picker always reaches for the same forward spot in the lane. Travel time drops, and so does the time spent searching for the next case.

Restock from behind

Replenishment loads the high end of the lane from a separate aisle, so restocking never blocks or slows the pick line, and rotation stays first in, first out automatically.

One lane per SKU

Lane dividers set the width for each case size, giving every SKU its own face - a width that can be resized as your product mix shifts.

What a Carton Flow Rack Project Includes

We start by understanding the aerospace suppliers side of your operation — pallet profile, equipment, clear height, SKU count, throughput — because those inputs decide carton flow rack capacity in a Dayton industrial corridor building long before steel is quoted.

You then get a carton flow rack position count for the Dayton footprint, load ratings for every beam level, and pricing broken out by component, so cost per pallet position is visible rather than buried in a lump sum. Where it makes sense we run the same plan a second way, with fastest-moving SKUs placed at the golden pick zone.

Stock carton flow rack components move within days, and we time drops to your Dayton shift schedule instead of one large delivery. Installation partners anchor and align to the drawing, tag every bay with its capacity, and work around your automotive components production hours. The Dayton layout stays on file for the next expansion.

Case and each picking operations

Order fulfillment lines carrying many active SKUs

Grocery, beverage, and consumer goods distribution

Kitting and light assembly feed lines

Bays that need reserve pallets stacked above the pick face

Call (513) 957-3017

Recent Installations

Racking projects completed for warehouses across Southwest Ohio and Northern Kentucky.

View More Projects

Get a Carton Flow Rack Quote for Your Dayton Warehouse

Send the basics and we will follow up with a layout and pricing. Prefer to talk it through? Call (513) 957-3017.

Cincinnati Pallet Racks

2345 Ashland Ave.

Unit #584

Cincinnati, OH 45206

(513) 957-3017

Monday - Friday: 8:00 AM - 6:00 PM

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